High Flow Energy Saving Oil-Free Scroll Air Compressor
Engineered for industrial environments demanding absolute contamination control, this multi-core scroll compression system delivers continuous 100 percent oil-free compressed air with optimized energy efficiency and low acoustic output.
Product Overview
Engineered for industrial environments demanding absolute contamination control, this multi-core scroll compression system delivers continuous 100 percent oil-free compressed air with optimized energy efficiency and low acoustic output.
Technical Specifications
|
Parameter |
Specification Details |
|
Air Delivery Capacity |
500 to 2,000 L/min (17.6 to 70.6 CFM) |
|
Working Pressure |
8.0 bar to 10.0 bar (116 PSI to 145 PSI) |
|
Total Motor Power |
7.5 kW to 30 kW multi-inverter setup |
|
Acoustic Emission |
58 dB(A) to 65 dB(A) at 1 meter |
|
Air Purity Standard |
ISO 8573-1 Class 0 certified |
Core Performance Features
Smart Sequential Control: Staggers airend activation based on real-time plant demand to reduce energy consumption during partial loads.
Optimized Thermal Management: Forced-air cooling channels with centrifugal fans maintain stable operating temperatures across all modules.
Integrated Air Treatment: Built-in dryers with multi-stage pre-filtration reduce moisture dew point to -20 degrees Celsius.
Oil-Free Air Quality
Compression chambers require no liquid lubrication, eliminating oil contamination in the air network.
Tested by independent third-party laboratories confirming zero detectable oil traces under ISO standards.
Removes the requirement for catalytic converters, lowering pressure drop across the airline.
Scroll Technology
Kinematic Compression Cycle: Utilizes one fixed and one orbiting scroll moving in a 360-degree path to compress air smoothly.
Pulsation-Free Output: Continuous compression mechanics eliminate pressure spikes common in reciprocating piston units.
Wear-Resistant Coating: Surface hardening applied to scroll flanks extends operational lifespan under thermal stress.
Typical Applications
Pharmaceutical Packaging: Powers blister-packaging machines and tablet sorting lines where air contacts consumable products.
Hospital Medical Facilities: Supplies clean pneumatic pressure for surgical tool operation and intensive care ventilators.
Electronics Manufacturing: Drives pick-and-place assembly robotics and PCB cleaning stations requiring dry environments.
Selection Guide
Calculate Peak Flow:
Sum the maximum CFM consumption of all pneumatic tools operating simultaneously, plus a 20 percent safety margin.
Determine Pressure Thresholds:
Select 8 bar units for standard factory automation or 10 bar units for high-pressure valve actuation.
Evaluate Load Profiles:
Choose multi-core modular units for facilities with fluctuating shift demands to maximize energy savings.
Configuration and System Integration
Modular Voltage Options: Available in 380V/50Hz, 415V/50Hz, and 460V/60Hz three-phase configurations.
Receiver Tank Sizing: Compatible with vertical ASME or CE certified receiver tanks ranging from 300 to 1,000 liters.
Central Control Interfacing: Modbus RTU and Ethernet ports allow integration with factory SCADA and building management systems.
Quality Control and Global Delivery
Full-Load Factory Testing: Every unit undergoes a 4-hour thermal load test, flow rate verification, and vibration analysis.
Export-Ready Packaging: Secured in fumigation-free plywood crates with moisture-barrier wrapping and shock-absorbing skids.
Compliance Documentation: Supplied with complete technical dossiers including electrical schematics and individual test reports.
Frequently Asked Questions
Q: What is the service interval for the scroll airends?
A: Intake air filters are replaced every 2,000 operating hours. Tip seals are inspected and replaced between 8,000 and 10,000 hours.
Q: Can multiple units be linked to operate as a single station?
A: Yes. The internal controller supports master-slave pairing, allowing up to 4 compressor units to alternate status automatically.
Q: What is the maximum ambient operating temperature?
A: The system operates reliably in ambient temperatures ranging from 5 degrees Celsius to 45 degrees Celsius.
Q: Does the unit require specialized foundation installation?
A: No. Integrated vibration-damping rubber feet eliminate the need for concrete bolting, permitting placement on standard flooring.
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